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Custom Flexible PCBs

The key feature of Flexible PCBs is their ability to be integrated into devices with complex geometries, tight spaces, or where mechanical stress or movement is a concern. They are commonly used in industries such as consumer electronics, medical devices, aerospace, automotive, and more. The advantages of Flexible technologies are not solely related to design considerations but also encompass reliability. A Flex PCB acts as a wire between two PCBs, with no need for external components, connectors, and soldering processes. This makes it more reliable. Even if the cost of the material and the process is higher than that of two rigid PCBs, the manufacturing costs, weight, and the size of the final product make this technology cost-efficient.

FeatureTechnical specification
Number of layers1 – 6L
Technology highlightsMainly polyimide materials, flex PCB’s are necessary when motion of the PCB is needed, when 3-D interconnections are necessary (i.e. replacing cables and connectors) or when these are both combined due to limited available space.
MaterialsPolyimide, Polyester
Profile methodLaser cutting, punching, rout
Copper weights (finished)18μm – 70μm
Minimum track and gap0.075mm / 0.075mm
PCB thickness0.05mm – 0.80mm
Maximum dimensions450mm x 610mm
Surface finishes availableOSP, ENIG, Immersion tin, Electrolytic gold, Gold fingers
Minimum mechanical drill0.15mm
Minimum laser drill0.10mm standard, 0.075mm advanced

Flexible PCBs: The Best Way to Route Signals in Tight, Moving, or 3D Spaces

Flexible PCBs (FPCs) are circuits built on polyimide or other flexible substrates that allow the board to bend, fold, or roll without breaking electrical continuity. Compared with rigid boards or wiring harnesses, FPCs provide cleaner routing, fewer connection points, and a much smaller and lighter interconnect solution.

If your design needs compact packaging, reduced assembly steps, or reliable bending, flexible PCBs are often the most efficient answer.

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